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Class 1-4 Rotary Docking (API 17D) Torque Tool

 

The leaders in subsea control

Zetechtics are world leaders in subsea control systems for ROV Intervention tooling to the oil and gas energy markets, providing field proven solutions many of which are continually working in high integrity applications.

 

Overview

  • In-house Motor design for improved performance
  • Planetary gearbox - sprung loaded to low torque
  • Nested, multiclass sockets - fixed class adaptors available
  • The tool also provides torque feedback, turns count, torque range sensing, and visual indication of motor turns

 

Description

The Jupiter Subsea Intelligent Torque Tool - Class 1 - 4 Rotary Docking interfaces with subsea production systems, including project specific interfaces where only the end effector socket is different, and is capable of producing torque up to 2,711N.m (2,000 lbf-ft)

The tool comprises a hydraulic motor, planetary gear box and sprung loaded, nested, multi-class sockets. The tool also provides torque feed-back, turns count, torque range sensing & visual indication of motor turns.

The tool is designed to allow seamless integration with Zetechtics manufactured Jupiter Subsea Control System, however the tool is capable of operating with other systems with suitable hydraulic and electrical interfaces.

When used with a Jupiter 2 Subsea Control System, with the correct software version and configuration, it is possible to determine direction of rotation from the internal quadrature sensors. This is encoded on the single turns count output using Zetechtics’ proprietary turns count electrical interface, together with gear box status.

 

 

Features & Benefits

  • Standard Interface: Class 1-4 Rotary Docking interfaces to BS EN ISO 13628-8:2006 with a range of sockets up to 38.1mm (1.5”) square stem (Class 4)
  • Modified client specific interfaces available
  • Provides torque feedback, output turns count, gear box sensor and a visual indication of motor turns
  • Seamless integration with Zetechtics manufactured Jupiter Subsea Control Systems
  • Capable of operating with other systems with suitable hydraulic and electrical interfaces
  • Maximum Working Torque: 2,711N.m (2,000lbf-ft)
  • Maximum Working Speed: 25 RPM (Low Gear)
  • Hydraulic: Max. Motor Supply: 160 Bar (2320 PSI) (Recommended)
  • For Technical Specification and correct Operational Procedures, please refer to manual
 

 

 

 Interface (Standard):

 (Modified client specific interfaces available)

 Class 1 - 4 Rotary Docking interfaces to BS EN ISO 13628-8:2006 

 Maximum Working Torque:

 Low Torque Gear: 500 N·m (369 lbf-ft) 

 High Torque Gear: 2,711N.m (2,000 lbf-ft)

 Socket to Suit Square Shaft:

 Class 1 (67N.m) & Class 2 (271N.m)

 Class 3 (1,355N.m) 

 Class 4 (2,711N.m)

 17.5mm (0.0687”)

 28.6mm (1.125”)

 38.1mm (1.5”)

 Typical Working Speed:

 5RPM (High Torque Gear)    25RPM (Low Torque Gear) 
 Torque Feedback(typical):

 Sensitivity:

 Accuracy:

 

 

 

 Zero Torque Variation:

 0.8mV/V @ 3,000 N·m

 ±1.5% of Full Scale (10% to 100% FS)

 ±10N.m (from 30N.m to 300N.m)

 Typ. better then ±1% of FS when used with Jupiter Subsea Control System

 Better than ±1% FS (0 – 3,000 msw)
 Output Turns Count:

 18 pulses/ rev of output socket

 72 pulses/rev of output socket using Zetechtics proprietary turns count electrical interface

 Ratio of visual motor turns indicator to output socket turns = 5 :1 / 25:1

 Material 

 Anodised Aluminium, 316 Stainless Steel with Steel Motor

 Size:

 568 x 226 x 231mm

 Weight:
 (Modified client specific interfaces may differ)

 

 Air:

 

 Water:

 47.1kg

 48.9kg (inc. hydraulic fittings and comp oil)

 37.1kg (inc. hydraulic fittings and comp oil)

 Lift Capability

  1 Tonne (Axial)     

 Temperature:

 Operational:

 Storage:

 -10 to +50°C

 -20 to +60°C

 Maximum Working Depth:

  3,000 msw      

 Hydraulic:

 Max Motor Supply:

 Max Latch Supply:

 Max High Gear Supply:

 Max Motor Case:

 Recommended Fluids:

 160 Bar (2320 PSI)

 210 Bar (3045 PSI)

 210 Bar (3045 PSI)

 2 Bar (29 PSI)

 Shell Tellus 22 or 32 Castrol Hyspin® AWS   22 or 32 (or equivalent)

 Compensation:

 Volume & Pressure:

 Recommended Fluid:

 1 Litre (0.26 US Gallon) , up to 10 psi

 As recommended hydraulic fluid above

 Electrical Interface:

  Burton 55 Series 150     

  
Zetechtics Ltd is a company registered in England and Wales (Company No. 02785115)